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Transformers

Custom Toroidal, Planar & Bobbin-Wound

GB International designs and manufactures custom transformers for demanding power electronics applications across industrial, automotive, energy, aerospace, and defense markets. Our transformer solutions are engineered to meet strict electrical, thermal, mechanical, and compliance requirements, supporting both prototype development and long-term production programs.

 

From toroidal and bobbin-wound designs to high-density planar and high-voltage transformers, GBI partners directly with engineering teams to deliver reliable, production-ready magnetic solutions.

Transformer Types & Design Approaches

Toroidal & Bobbin-Wound Transformers
Toroidal and bobbin-wound transformers offer flexible design options for a wide range of industrial and automotive power systems.
 
Typical Applications

  • Industrial power supplies

  • EV charging and auxiliary power systems

  • Control electronics and PLC systems

 
Design Benefits

  • High efficiency with controlled EMI

  • Flexible winding and core configurations

  • Proven reliability in continuous-duty environments

Copper Stack-Up Planar Transformers
Planar transformers are optimized for high-density, high-frequency power electronics where size, thermal performance, and repeatability are critical.

Typical Applications

  • EV onboard chargers

  • DC-DC converters

  • Compact industrial power modules


Design Benefits

  • Low-profile, space-efficient construction

  • Excellent thermal characteristics

  • Consistent, repeatable manufacturing for volume production

High-Voltage Transformers
GB International designs high-voltage transformers for applications requiring robust insulation systems and long-term electrical reliability.

Typical Applications

  • Energy storage systems

  • Grid-connected power equipment

  • Aerospace and defense electronics


Design Benefits

  • Custom insulation systems and creepage/clearance control

  • Designed for electrical stress and long service life

  • Alignment with applicable safety and regulatory standards

Flyback Transformer

11554-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

BK Flyback Transformer

11553-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

Gate Driver Transformer

11552-GR

Key Features

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000 KM (15 years)

  • Custom footprint and additional turns options available

Combined Common Sense Transformer

11551-GR

Key Features

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000 KM (15 years)

  • Custom footprint and additional turns options available

PLC Transformer

11550-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

Vertical High Current Sense Transformer

11549-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

Housekeeping Transformer JLR-Charger

11548-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

DC DC Transformer

11547-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

SMT Flyback Transformer

11546-GR

  • AECQ200 Qualified

  • ROHS Compliant

  • Designed, tested and manufactured for 300,000 KM (15 years)

  • Custom footprint and additional turns options available

40 AMP Surface Mount Current Sense Transformer

PN 11336-GR

  • AECQ200 Qualified

  • ROHS and WEE Compliant

  • Designed, tested and manufactured for 300,000KM (15 years)

  • Custom footprint and additional turns options available

Quality, Compliance & Manufacturing Support

GB International operates under established quality systems and supports regulatory and customer compliance needs, including:


Our teams understand qualification processes, documentation requirements, and long product lifecycles common in industrial, automotive, and aerospace programs.

Engineering Partnership from Concept to Production

GB International collaborates directly with customers throughout the design lifecycle, including:

  • Application review and requirements definition

  • Electrical, thermal, and mechanical optimization

  • Prototype development and validation

  • Production readiness and ongoing manufacturing support

 

If you do not see an existing transformer that meets your needs, our engineers will work with you to develop a custom solution.

Frequently asked questions

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Ready to Discuss Your Transformer Requirements?

Our engineering and customer service teams are available to assist with product selection, datasheets, and custom transformer designs.

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